Enhancing Operational Performance in the Chemical Industry

Chemical and Agrochemicals

The industry 4.0 solutions for chemical industry

The Chemical industry is one of the primary process industries. The industry manufactures products which touch our daily lives. Many of the products are hazardous, so proper control of the manufacturing process and the entire supply chain are necessary.

Ecubix Smart factory and Smart Channel solutions are best fits for addressing these challenges faced by the chemical industry. Our Industry 4.0 solutions for agrochemical industry are specifically beneficial in empowering you to meet compliance and product quality while optimizing overall manufacturing efficiency.

Challenges of the Hour

Tackle the changing landscape of the industry. Get the assistance you need!

Compliance

Safety, environmental compliance & reporting requirements are demanding. We help increase throughput and maximize yield and safe energy for continuous and batch processes.

Raw Materials

Rising material costs & tightening margins are giving lower returns while increasing demands. With increased asset reliability, manufacturing efficiency and availability, Ecubix solutions help the industry thrive.

Product Quality

Product quality and repeatability in continuous and batch processes are crucial for sales as well as input costing. Our solutions contribute to compliance and quality accuracy for both.

Cost

The industry has to deal with hefty transportation charges for finished goods, which poses an even more significant challenge due to the competition. Our digital solutions help optimize asset utilization, resulting in cost reduction.

Value-Augmentation

Our solutions enable

Hazard recognition

Runaway reaction detection
Reactor/exchanger fouling notification
Quantitative leak detection
Corrosion monitoring/notification
Event detection from failure mode effects analysis (FMEA) and process hazard analysis (PHA)
Emission monitoring and control
Cybersecurity

Regulatory compliance

Continuous environmental monitoring system (CEMS) history
Flaring event detection/notification
Water outfall monitoring
NOX/SOX/carbon abatement system monitoring
Compliance reporting system
Structural Integrity
Incident Management
Carbon Accounting
Interlock Management

Process optimization

Batch tracking/management & use of ISA batch structure
Operating limit run rule monitoring and notification
Real-time integration with quality data
Integration with simulations for real-time comparison
Tracking of tank inventory for process flow decision making
Real-time energy and material Checks & balances
Manual operator round collection

Operational intelligence

Automated KPI calculation
Unit/site/enterprise aggregation
Integration to advanced analytics and business intelligence platforms
Energy Efficiency, Analytics, KPIs & Reporting
Increased yields & Batch consistency
MES integration & Globalization

Asset health

Conditional data collection and history
Integration with maintenance systems (CMMS) for automated work order and preventive
maintenance input
Asset Maintenance Costs
Monitoring Asset Health & Performance

Cost Optimisation & and OEE correction

Manual equipment inspections
Asset Reliability & Availability
Loss tracking and overall equipment effectiveness (OEE) calculation
Value Chain optimization
Carbon Accounting

Connected workers

Context-aware and location-based monitoring
Boost worker productivity
Safer operations

Solutions

Industry 4.0 powered innovations redefining capabilities and efficiency

Smart Factory

Solutions to unleash the power of data, IIoT, AI/ML to make factories more efficient and reliable.

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Smart Supply Chain

Integrated logistics management and innovative solutions to deliver cost reduction, enhance visibility, improve reliability and optimum pipeline inventory.

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Smart Channel

Solution providing 360-degree visibility of supply channel even till end consumer and enabling actionable insights using powerful AI/ML tech, backed by rich channel data.

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