Improving Availability, Transparency, And Reliability in Cement Industry

Cement

Improving Availability, Transparency, And Reliability

The cement industry has undergone significant changes due to changing business methods due to Industry 4.0. Multiple data sources, like individual IT systems, and the need for analytics and reporting are some issues that open the door for technological adoption and digital transformation in cement industry. The IoT solution for cement industry also plays a significant role in data analytics.

The Industry 4.0 solutions in cement industry contribute to increased productivity, efficiency, optimization, and lifecycle time. With the help of our PI solution for cement industry, we have enhanced resource availability and cut the consumption of raw materials and energy for cement-producing organizations.

Challenges of the Hour

Prominent challenges faced by Cement Industry

Managing efficiency and power

Studying different data for the correct parameters using IoT for the cement industry is crucial to ensure optimum production with minimum energy. Automation systems, individual IT systems, and power systems are examples of data sources in the cement industry. Digitization in cement industry resolves the most formidable challenge of integrating data sources for optimized productivity through performance management.

Asset availability and reliability

Cement production deals with large and complex equipment, and maintaining such assets for continued production and reliability is challenging. As PI solution provider for cement industry, we help access the necessary data and insights on a single dashboard. We’re a leading IoT solution provider for cement industry who can help you with solutions to collect relevant information, allowing you to eliminate downtime by performing predictive maintenance.

Production consistency

Kiln control is considered the most challenging part of cement production and Industry 4.0 in cement industry simplifies handing it. With PI solutions for the cement industry, you can collect the process and quality data for analyzing the performance.

Cost

The cement industry is one such industry that deals with high transportation charges for finished goods. On top of that, the local manufacturers pose a more significant challenge by becoming competitors. Industry 4.0 solutions for cement industry help improve asset utilization and resource optimization, resulting in an overall reduction of reduction.

Value-Augmentation

Our solutions enable

Increased Efficiency

Monitor all machines
Alerts when equipment slides from a fixed parameter

Cost Reduction

Collect product data
Access third-party syndicated data from stages of a product cycle
Strategize to reduce costs significantly

Automation & Digitization

Implement SCADA/DCS
Transmit operational information to factory heads
Remote management

Smart Production Planning

Gain insights into the usage patterns
Understand how customers handle products
Optimize production planning

Enhanced Information Security

Implementation of unidirectional security gateways
Protect end-users’ and employees’ data

Digital Traceability

Monitoring of events across a supply chain
Enable global tracking and tracing of inventory on a line-item level

Connected workers

Context-aware and location-based monitoring
Boost worker productivity
Safer operations

Solutions

Industry 4.0 powered innovations redefining capabilities and efficiency

Smart Factory

Solutions to unleash the power of data, IIoT, AI/ML to make factories more efficient and reliable.

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Smart Supply Chain

Integrated logistics management and innovative solutions to deliver cost reduction, enhance visibility, improve reliability and optimum pipeline inventory.

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Smart Channel

Solution providing 360-degree visibility of supply channel even till end consumer and enabling actionable insights using powerful AI/ML tech, backed by rich channel data.

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